Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ SYSTEM SAVER 1200 PLUS SERIES SHOWN. Disconnect all air lines. 0000006248 00000 n Some changes in plumbing and/or installation may be required. Repair/replace if necessary. Purge valve frozen open (cold weather operation). document search. Check for air leaks in system and repair as needed. Model 1200 & 1200P Air Dryers . Connect heater electrical plug to heater receptacle. This product's warranty may depend on type and vocation. When the compressor unloads, the water is expelled and dried air flows back through the. New parts - no core charges. dryer must be replaced). 2 Component Removal and Installation. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. ^rTqL`^1J7tHHqR$}>&:@ Cut-out pressure never achieved by air compressor. Ships within 3 to 6 weeks. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Replace desiccant cartridge. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. 30. Use markers to label the lines for proper reinstallation. 0000025931 00000 n 0000004906 00000 n Inspect compressor. Make sure governor to dryer port 4 line is free of water/oil. Product line Reman. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. AT955205K: 14341. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. 0000003541 00000 n AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Rapid spitting of air from purge valve in small amounts. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000008976 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. 50. Part# 815-4324709212 . High air system demands during compressor unloaded cyde. 955205. item status Active. Carson City, NV 89706 0000001279 00000 n Truck Troubleshooting Guide: TP09121: Filling the Hyd Wrong air line connected to dryer port 4 (unloader port). 0000001741 00000 n Install bypass line around evaporator or remove evaporator from system. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. WABD1226-G, SAFETY VALVE, WABCO TYPE. . Tests. KIT, AIR DRYER, WABCO TYPE TWIN. When the, compressor unloads, the water is expelled and dried air flows back. Lip must face UP (towards dryer). Repair heater circuit. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. . Troubleshooting. 950015K. dryers, NOTE: This procedure is for removing and replacing a unit. If no leaks in system, check compressor output. System saver series single cartridge air Inspect governor per manufacturers instructions. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. 0000004699 00000 n Pressure-controlled check valve not installed in system or not working properly. Skip to the beginning of the images gallery. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Cartridges and Kits include all replaceable O-Rings. Inspect air governor. Its history began in the 1869. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Wear safe eye protection. One cartridge is drying air while the other is regenerating. 0000038578 00000 n b. Customer Service CAN 1-800-267-9247. Moisture that Check heater. Move dryer farther from compressor. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Air dryer not connected to supply tank or connections reversed at dryer. through the dryer, drying the desiccant for the next cycle. 10 psi is taken from supply and secondary tanks. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Figure 2.26 and Figure 2.27. 0000015804 00000 n NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 2022511. Drain all pressure from the air system. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. System saver series single cartridge air Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Lip seal installed upside-down on piston. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 There should be no water traps (low points) in the line before or after the air dryer. Remove cartridge and clean dryer sump area. Quick view Compare . Remove the air dryer from. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. $47.11 USD. It features a spin-on desiccant cartridge. 7 Black Rock Road Troubleshoot the Air Dryer 1. CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 4. . d. Allow at least two inches (51 . Product line Midland. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Compact Air Dryer for class 7 & 8 on-highway tractors. Figure 2.25. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Inspect valve bore for wear. 22-30 ft-lb (30-40 N m). The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. 12V-100W. Heater assembly not working. Metri-Pack Type Heater Connector. (48 pages). Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. Purge valve snap ring not fully seated in groove. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Verify proper dryer installation per system diagram. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. its mounting location. item status Active. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Part no. 0000008998 00000 n Moisture that, condenses out also collects in the base of the dryer. Skip to the end of the images gallery. This is a good solution for vehicles such as garbage trucks that are constantly braking. 0000049070 00000 n Test the installation for correct operation. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Air dryer does not purge when compressor unloads (no blast of air from purge valve). No air pressure build-up in system. Alcohol evaporator installed between dryer and supply tank. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. 0000001988 00000 n Tighten the capscrews to. Repair/replace per manufacturers instructions. Availability - If no Inventory shown, call regional CS. Repair/replace per manufacturers instructions. Wabco 1200 Plus MCP Pdf User Manuals. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. `` 3;M\. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. Add additional compressor discharge line before air dryer. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Frequency varies with engine speed. Table D: System Saver Series. Qty. . Clear blockage. Check for a blown fuse. WABCO 1200E Manual Online: Air Dryer Assembly. 0000049246 00000 n System Saver 1200 Installation Instructions. Lightweight. Thus, the company produces air dryers. This back flow dries the desiccant, preparing it for the next cycle. Control Port: 0.25 in.-18 NPTF. 0000043550 00000 n Special Order. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Part# 815-4324709212 . Ensure lip on aluminum washer faces DOWN, away from dryer. Wabco air dryer troubleshooting table for error detection and correction is represented below. Check and replace pressure-controlled check valve as needed. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000030707 00000 n Troubleshooting. 0000037428 00000 n Replaceable Spin-On Cartridge. 0000037230 00000 n 0000049093 00000 n Regeneration valve not shutting off properly. 0000006454 00000 n Tell us what you need or were expecting to find. Compressor not completely unloading when cut-out pressure is reached. Verify coned air line installation and correct as needed. 29. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Disassemble and dean purge valve. d. Allow at least two inches (51 . WABCO 4324709222 Check Valve Repair Kit. operating pressure 145.0 psi Opening pressure 185.65 psi 0000049169 00000 n Sign up to receive all the latest product news. Section 8: Appendix V - Temporary Air Dryer . Pressure-controlled check valve properly installed, but one-way check valve not removed. $15.47 USD Not Yet Rated | Write the First Review. This is the Meritor WABCO 4324130010 air dryer. 0000001225 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. BH&ecS Resources. The leak may cause excessive compressor cycling or prevent the system from building air pressure. 0000049377 00000 n The brand Wabco is Belgian. 0000020697 00000 n Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Outlet check valve not seating. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Dryer leaks from purge valve during compressor loaded cycle. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. No regeneration cycle. 0000036128 00000 n 0000001128 00000 n 0000001763 00000 n Maintenance interval not followed. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Part no. Quantity: Description. Sign up to receive all the latest product news. b. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. $91.19 USD Not Yet Rated . Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Remove one-way check valve. . nRemove and inspect purge valve and clean water/oil from top of piston. 35. Wabco air dryer troubleshooting The brand Wabco is Belgian. Availability - If no Inventory shown, call regional CS. View online or download Wabco 1200 Plus MCP Maintenance Manual. I bet you never had both coalescing filter and the desiccant filters .
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